Komaki expands manufacturing capabilities with new battery plant

Spread across 40,000 square feet, the new facility is designed to enhance Komaki’s battery production capabilities and support rising demand for electric vehicles. The plant will have an annual production capacity of 1.2 lakh battery units, making it one of the largest integrated EV battery manufacturing facilities in North India.

Komaki, a leading electric vehicle manufacturer, has announced the launch of its second lithium battery manufacturing facility in Udyog Vihar, Gurgaon. The new plant marks a major step in the company’s expansion strategy and strengthens its position in India’s growing electric mobility ecosystem.

Spread across 40,000 square feet, the facility is designed to enhance Komaki’s battery production capabilities and support rising demand for electric vehicles. The company stated that the plant will have an annual production capacity of 1.2 lakh battery units, making it one of the largest integrated EV battery manufacturing units in North India.

The new manufacturing unit is expected to improve supply chain efficiency, reduce dependency on external suppliers, and enable faster product development cycles. With integrated operations, the facility will focus on manufacturing high-performance lithium batteries tailored for Komaki’s expanding portfolio of electric two-wheelers and three-wheelers.

The Gurgaon plant also reflects Komaki’s broader strategy to strengthen domestic manufacturing and accelerate EV adoption in India. By expanding battery production capacity, the company aims to improve cost efficiency, enhance product reliability, and support the growing demand for electric mobility solutions across the country.

Backed by an investment of ₹30 crore, the new plant has a production capacity of 10,000 LiFePO4 (LFP) batteries per month, translating to an annual output of 1,20,000 units. The facility is designed to support Komaki’s rapidly expanding EV portfolio while strengthening domestic manufacturing capabilities.

The company has strategically chosen to focus exclusively on LFP and LMFP cell technologies. This decision underscores Komaki’s emphasis on safety, longevity, and performance. LFP and LMFP batteries are known for their superior thermal stability, fire-resistant properties, longer life cycles, and faster charging capabilities, making them particularly well-suited for Indian operating conditions.

Komaki’s advanced battery systems offer a life cycle of up to 2,500 cycles and come with robust warranty options of 3 and 5 years for LFP and LMFP cells respectively, ensuring enhanced reliability and lower total cost of ownership for customers.

The new facility has also been developed with a strong focus on sustainability. It incorporates efficient manufacturing processes aimed at minimizing material wastage while optimizing resource utilization, aligning with the brand’s broader commitment to environmentally responsible mobility solutions.

Speaking on the occasion, Gunjan Malhotra, Co-founder of Komaki Electric Vehicles said, “The inauguration of our second lithium battery plant marks a defining step in Komaki’s journey to build a self-reliant and future-ready EV ecosystem. By focusing on LFP and LMFP technologies, we are prioritizing safety, durability, and long-term value for our customers. This facility not only strengthens our manufacturing backbone but also reinforces our commitment to sustainable innovation and indigenous production at scale.”

With this expansion, Komaki continues to solidify its position as a progressive EV brand, investing in advanced battery technologies that are safer, more efficient, and aligned with India’s clean mobility ambitions.