Green Miles: How EV Brands are Driving Sustainability from Factory Floor to Open Roads – By Yogesh Bhatia, MD & CEO, LML

Sustainability in EVs begins well before they hit the road—starting at the factory level. Once seen as niche, EVs are now mainstream, driven by cleaner, smarter technologies. The myth that EVs are only “green” when driven is outdated. True sustainability spans the entire lifecycle—from raw material sourcing to recycling. EVs also convert up to 91% of battery energy into motion, far more efficient than traditional vehicles, underscoring their environmental advantage from the start.

The journey of sustainability in electric vehicles doesn’t begin when the wheels touch the road—it starts much earlier, deep within the factory walls.

Once viewed as a niche product for tech enthusiasts or the eco-conscious elite, EVs have now entered the mainstream, reshaping mobility with smarter, cleaner technologies. But there’s still a lingering myth: that electric vehicles are only “green” once they’re being driven.

In reality, true sustainability begins long before an EV is delivered. Forward-thinking EV companies understand that every stage—from responsibly sourcing raw materials to efficient manufacturing processes, battery recycling, and end-of-life management—plays a critical role in reducing environmental impact.

Studies reveal that electric vehicles convert up to 91% of battery energy into motion, compared to just 25% in conventional petrol or diesel vehicles. This is a fundamental indicator that EVs are designed to be energy efficient and environmentally responsible from the very beginning.

Yet critics continue to question the green credentials of EVs, often highlighting battery production emissions, energy used for charging, or even particulates from brake dust. While these are valid areas for scrutiny, a broader, lifecycle-based view paints a far more accurate—and positive—picture.

It’s time to move beyond outdated narratives and embrace the facts. As an industry, we must keep pushing boundaries, adopting circular practices, and investing in cleaner innovation across the entire EV ecosystem.

Because sustainability isn’t a destination—it’s a journey. And for EVs, that journey begins long before the first mile.

What’s the Truth Behind EV Myths?

Myth #1: “EVs pollute more than gas cars”

This one keeps doing the rounds—mainly because people point to the emissions from battery manufacturing. And yes, that stage isn’t flawless yet. But here’s the bigger picture.

Electric vehicles quickly offset their production footprint once they’re on the road. In fact, a study by Argonne National Lab confirms that even in regions still reliant on coal, EVs outperform petrol and diesel vehicles across their full lifecycle. And as power grids continue shifting to renewables, the advantage only grows.

So, are EVs perfect? Not yet. But are they cleaner than gas cars in the long run? Absolutely.
Let’s stop treating EVs as the problem—they’re the upgrade we’ve been waiting for.

Myth #2: “EV Batteries die quickly and end up in landfills”

This is one of the biggest fears holding back potential EV buyers—that batteries will wear out fast and wind up clogging landfills. But the reality paints a very different picture.

EV batteries are built to last—often longer than the vehicles they power. Since 2016, less than 1% of EV batteries have failed prematurely. And when their time on the road is done, their story doesn’t end there.

Many retired EV batteries find a second life in energy storage systems—powering homes, stabilizing grids, and supporting renewables. As for recycling? Battery recovery facilities are evolving rapidly, extracting valuable materials for reuse and closing the loop on waste.

For EV makers, the message is clear: the battery lifecycle isn’t a dead end—it’s a circular opportunity. Let’s design with that in mind and keep those batteries out of landfills and back in the supply chain.

A cleaner supply chain starts at the factory

Let’s be real, EVs are a major leap toward greener mobility, but the job’s not done yet.

A big chunk of EV manufacturing still leans on fossil fuels. That’s the irony. However, with more brands understanding the need for end-to-end sustainability, this is changing.

More factories are switching to renewable power, solar, wind, even hydro, proving that clean cars can be built with clean energy.

Then there’s the raw materials. Mining lithium or producing new aluminum takes a heavy toll on the environment. But forward-thinking brands are shifting to recycled inputs and ethical sourcing to shrink that footprint.

The EV itself may be clean, but the systems behind it need a tune-up. This is where real leadership kicks in.

For founders, this isn’t just about selling an electric vehicle. It’s about rethinking the entire chain, from resource to rollout, and using every step to make an impact.

How the smartest EV brands are raising the bar

The most future-ready EV brands aren’t just building cleaner vehicles, they’re building cleaner ways to build.

Tesla’s Gigafactories has shifted their operations to partly solar-powered. Tata’s moving their efforts toward fully renewable plants. Rivian and BYD are trying to figure out closed-loop battery systems that reuse materials instead of mining fresh ones.

These changes won’t just count as eco wins for the brands, but they would be cost wins, too.

Some plants are moving forward in recycling technology helping them recycle nearly 90% of their waste. Others are using AI to reduce energy consumption and cut excess on the production line. Battery chemistries are evolving, too, helping EV brands to rely less on high-impact materials like cobalt and nickel.

Even behind-the-scenes systems are going green. They brands are working on sourcing materials locally to reduce transport costs, focus on electric logistics, and optimize freight routes, to make the whole transport and fulfillment procedure sustainable.

For EV founders, this is the moment to pause, zoom out, and run a green audit on every part of their product chain. Because building sustainability into your system isn’t just good for the planet, it’s good for the business as well.

Building forward

Let’s be clear—EVs aren’t perfect. But they’re improving rapidly—and more importantly, heading in the right direction.

We’ve busted the biggest myths, highlighted how leading brands are raising the bar, and shown one undeniable truth: EVs aren’t just cleaner alternatives—they’re blueprints for smarter, more responsible industries.

Sure, challenges remain—raw material sourcing, energy infrastructure, affordability. But friction is part of every transformation.

What truly matters is how we, as founders, rise to meet it—by building better systems, pushing bold design, and collaborating with partners who share a sustainable vision.

This moment goes beyond electrifying mobility. It’s about creating ecosystems that reduce impact—across the entire journey, from factory floor to final mile.

For founders, sustainability isn’t optional anymore. It’s not a feature. It’s the foundation.

Because the cleanest mile your EV will ever drive begins long before it leaves the assembly line.